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design required only minor changes, and competitors, who had condemned
single break almost unanimously, followed the M-V lead—without
however robbing the Company of the leader's share in the business.
In
outdoor switchgear the 165-kV circuit breakers with oil-blast pots
supplied in 1932 for the Dnieprostroi system in Russia gave a further
lead to British manufacturers. However, these very high voltage
breakers used a great quantity of oil, and shorter opening times
were becoming essential for maintaining stability on large interconnected
systems. Both objections were met by C. H. Flurscheim's impulse
circuit breaker, which was used on an installation at Lydney in
1938 and again at Littlebrook in 1940. Here a single break was mounted
at one end of an oil-immersed condenser bushing, and the oil was
mechanically forced across the contacts at the instant of operation.
Although this design was later replaced by the simpler airblast
breaker, it is still one of the fastest 132-kV interrupting devices
ever built.
None
of these ventures could have been attempted with only limited access
to generators that happened to be on test. Towards the end of 1932
a welcome palliative was provided by two old 25-c/s generators,
which were installed on dynamo test for the use of the switchgear
engineers, and in 1934 came a great advance— the building
of an A.E.I, switchgear testing station on land adjoining the west
works. Designed by the Group companies concerned and owned and operated
by an A.E.I, subsidiary—the Switchgear Testing Company Limited—the
station is one of those approved by the National Physical Laboratory
as competent to issue certificates of circuit-breaker performance.
It has enabled the Company to check all new designs of switchgear
and thus ensure the high degree of reliability that is essential
on the interconnected systems of today.
The
equipment of this testing station had to be specially designed to
withstand severe electrical and mechanical stresses due to repeated
short circuits. That the special generator and a 25,000-kVA 260,000-A
testing transformer originally supplied by M-V are still in use
is fair evidence of good design and workmanship.
INSTRUMENTS AND METERS
Instrument and meter developments were headed by the redesign of
the whole range of switchboard instruments to fit into sheet steel
cases, a departure from British practice that resulted in large
sales of instruments to other switchgear manufacturers. Next came
a revised design of watt-hour meter having an improved electromagnetic
system and at first a cast iron frame, case and cover; by 1934 bakelite
cases and covers had been developed, and large moulding machines
were installed.
Soon
afterwards came a die-casting section for making instrument parts
from zinc-base alloys, using automatic plant developed for the purpose.
Between 1934 and 1938 new prepayment mechanisms, voltage regulators,
and protective relays were introduced, and the house service meter
was provided with refinements such as micrometer adjustments and
accuracy over an increased range.
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