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and design of feed water system auxiliaries—heaters, evaporators
and
de-erators—were further developed. Manufacturing methods exhibited
a notable
advance in 1930, when the first turbine blades were produced by cold
rolling.
he process was based on the original theories of E. G. Brownlow, under
whose
supervision it is still carried on; besides economizing in time and
material, it
enables highly finished blade forms to be produced with great accuracy.
During
the nineteen-thirties the larger turbines from 35,000 to 60,000
kW at 1500 r.p.m. continued to be made, and also a growing number
of self-contained units' both condensing and Pass-out types, for
outputs from 250 to 6000 kW. A three-cylinder 105,000-kW 1500-r.p.m.
turbine installed in the Battersea power station in 1935 is still
famous as the largest single-axis unit ever built in Europe. This
machine has a low pressure cylinder of the double flow type with
a multiexhaust in each flow and is equipped with central-flow
twin condensers and fivestage feed heating incorporating a single-effect
evaporator.
The
Battersea set represented, perhaps, the final development of the
straightforward 1500-r.p.m. machine, and thereafter much work
was devoted to increasing the output obtainable at 3000 r.p.m.
A range
of modern sm^G cy{mdeT 3000-r.p.m. turbines was developed from two
machines, a 6500-kW condensing unit and a 7500-kW pass-out unit,
built in 1933. These turbines were subsequently made in outputs
up to 24,000 kW for large industrial plants and for the smaller
power stations at home and abroad.
For
general power station practice a two-cylinder 3000-r.p.m. turbine
with a double-flow low pressure cylinder was designed, and in 1934
four 33,000-kW units of this type were put in hand, three for the
Klip power station in the Transvaal and one for Belfast. Since then
more than forty turbines of the same type have been ordered. At
Klip twelve similar sets were installed altogether, giving (with
four 7000-kW house sets) an aggregate capacity of 424,000 kW; in
1940 no less than 2566 million units were sent out, considerably
more than from any British station.
The
use of double flow construction depends, however, on the conditions
at the exhaust. For moderate vacuum and steam quantity it is possible
to use a single-flow low pressure cylinder with a multi-exhaust,
and after experience had been gained in rebuilding the two-cylinder
sets at North Tees for 50-c/s operation three 30,750-kW 3000-r.p.m.
turbines of this type were designed and installed at Manchester,
and another at Croydon.
Steam
conditions were to be notably changed as a result of pioneer work
by Baumann, Guy, and their assistants on the economic benefits obtainable
from higher steam pressures. Inlet steam conditions of 600 p.s.i.g.
and 800-850°F had been the accepted practice, and the limiting
factor was the maximum temperature that could be employed with the
materials available; to advance pressures without a corresponding
increase in temperature would have resulted in excessive condensation
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