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GENERATORS
The largest turbo-generators built during the period were for the
new Battersea power station: an 80,000-kVA 1500-r.p.m. generator
installed in 1931, followed by a 111,111-kVA 1500-r.p.m. generator
in 1935. This giant machine was for many years the largest in Europe
and British manufacturers have yet to build a generator of greater
output. The stator with concentric end windings weighs 148 tons,
and the rotor with a diameter of 4 ft 10 in and made up of three
forgings weighs 85 tons. The 6250-kVA 3000-V house service generator
and three exciters are mounted on the same bedplate as the main
set; they can be uncoupled and moved aside to allow the rotor of
the main generator to be withdrawn from the stator.
With
these increasing sizes the farseeing plan on which the original
factory was built became apparent. The use of 'zero power factor'
or wattless load testing enabled full-load heating tests to be carried
out on the largest machines with a remarkable economy of power.
An
important development was the introduction of generation at 33 kV,
the turbo-generator stators being wound for this voltage and connected
to the supply system without transformers. In the Company's design
the concentric end windings are arranged with each phase completely
separated from the other by a generous air space and with the end
connectors joined to the slot conductors by ample curves, enabling
the joints to be satisfactorily insulated for the full working voltage.
A 66,666-kVA generator of this design—due to G. A. Juhlin—was
put into commission at the Clarence Dock station, Liverpool, in
1937. Since then over three-quarters of a million kVA of 33-kV generators
have been manufactured, and machines totalling a further 632,000
kVA are now on order.
The
first generator yoke having dovetail bars of bright steel welded
into position was built in 1931; the introduction of welding eliminated
machining of the bore of the yoke, thus enabling still larger generators
to be developed.
Apart
from the wide range of large generators for power supply, two machines
have special claims to remembrance. The first was a 33,333-kVA frequency
changer, the biggest ever built in this country, which was installed
at Deptford power station for interconnecting the 25-c/s and 50-c/s
systems of the London Underground railways. The second was a 60,000-kVA
3000-r.p.m. generator designed to give initially 2,500,000 kVA asymmetrical
at low power factor when short circuited; this was built for the
testing of large oil circuit-breakers in the switchgear testing
station of A.E.I., and a duplicate was made in 1939.
Electric
propulsion equipment was manufactured for four ships operating on
the Diesel-electric system. The first was a double-ended ferryboat
supplied to the Argentine Government in 1929 and having a total
power of 800 hp. This was followed in 1932 by a Clyde passenger
vessel, the Loch Fyne, which was the first Diesel-electric ship
to be put into service in this country. Two years later came the
Firth of Forth ferries Queen Margaret and Robert the Bruce; these
were peculiar in having a Diesel-electric drive for paddlewheels—still
an uncommon arrangement.
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