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analysis of machining and other production operations in the works
and also the fixing of prices to be paid for various classes of work,
once the responsibility of the foremen, were handed over to a new
'process and rate-fixing' department formed by G. E. Bailey in 1920
with T. Smith as superintendent and W. Symes as chief assistant.
Its
original terms of reference were comprehensive enough: they were
to coordinate the drawing up of manufacturing processes and the
fixing of piecework prices, to carry out time and motion studies
of shop processes, to transfer work from overloaded to underloaded
departments, and to keep in touch with advances in machine tool
design. Additional duties came later, for instance the testing of
new small tools and cutting steels and recommending the purchase
of new and more efficient plant.
'P
& R' scored an immediate success with a contract just secured
for power plant for Australia at a price that appeared on the basis
of the original estimates to involve a loss. It was decided that
the new department should process the job down to the smallest detail
with the result that on its completion a profit emerged. Since then
the advance in manufacturing methods and specialization have made
P & R with its records even more valuable, particularly in making
available to individual departments the accumulated experience of
all.
'Main
production' department really arose from a proviso made by Bailey
on his appointment—that a new department should be started
to coordinate the production of equipment involved in composite
or interdepartmental contracts. T. F. Lister, who had joined the
Company in 1906 and had been concerned with production from the
early days, was chosen as the first superintendent in 1921. In 1925
he left to join the Hackbridge Electric Construction Company (later
following W. W. Hughes as chairman and managing director) and was
succeeded by R. B. D. Lauder, who remained superintendent until
1940.
Today
main production department is responsible for time-planning and
coordinating the programmes on some 400 large composite contracts,
ranging from steam and water power stations to mines, rolling mills
and railway electrifications, and also on special contracts such
as those for the Atomic Energy Research Committee. These are covered
from the enquiry stage to installation on site, including coordination
with the programmes of other manufacturers or contractors and, since
the last war, of the Ministry of Supply and the nationalized industries,
where major subcontracting is now involved. Continuous analytical
work with appropriate action is necessary to cover an expanding
field of constantly changing character.
A revolution
in manufacturing methods began when fabrication by welding came
up for consideration at the end of the war. Welding had long been
used for repairing worn and damaged parts and for making sheet steel
components such as small transformer tanks and switch boxes, but
it was thought that many savings could be made by extending its
use to larger products. In 1919 therefore a building that had been
constructed for the fabrication of mines and paravanes was turned
over chiefly to the welding of transformer tanks.
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