railways at home and abroad. One of the largest installations in
this country was carried out at Bristol in 1936; this was an all-electric
interlocking equipment having three power frames with a total of
728 lever spaces. Paddington station had been completely resignalled
with similar equipment three years earlier. Automatic signalling
was provided between Euston and Watford in 1932 and between Shenfield
and Southend in 1937. (Power signalling was installed on the steam
lines between Camden and Sudbury in 1941.)
WELDING
Electric welding equipment, both arc and resistance, made rapid
progress. About 1930 the growing popularity of bare wire electrodes
brought up the question of arc stability, particularly on the lower
current range, and in the following year 200-A and 300-A welding
sets were developed, giving a much steeper volt/ampere characteristic.
This was obtained by using a diverter resistance connected across
the series field winding, fine adjustments being provided by shunt
control. In 1931 also there was introduced a single-operator a.c.
arc welder consisting of an air cooled transformer to step down
the supply voltage to 85 V and a tapped choke coil, built into the
transformer, to give about 25 V at the welding arc at all currents.
In
1933 further investigations into arc stability led to the development
of new generators having still better dynamic characteristics, and
two years later the Paradyne single-operator welding set was introduced;
this design had no exciter, therefore being lighter and requiring
less maintenance, and the field poles and windings had been redesigned
to improve the welding characteristics. A new type of a.c. arc welding
equipment was brought out in 1937—the Thermae single-operator
welding transformer; this was an air cooled unit in which infinite
variation of the welding current was obtained by adjusting the transformer
core.
Automatic
arc welding was tackled from about 1929. The machines developed
were installed first in the Company's tank shop for welding large
switch tanks and a year or two later in other works for boilers,
torque tubes and pipes. Equipment for atomic hydrogen welding was
also developed, and by 1933 both hand welding apparatus and an automatic
set for transformer radiator tubes were in use in the works. In
1937 an automatic equipment was made for welding Bren gun magazines;
further sets were sent to Canada.
Welding
electrodes were made from 1932, braided electrodes being produced
at a rate of about 30 feet a minute. Five years later the use of
the extrusion process enabled the speed of production to be stepped
up to a maximum of 300 ft a minute.
Resistance
welding machines were also developed, starting in 1935 with a 300-kVA
spot welder for aluminium and aluminium alloys in the aircraft industry.
This machine, the first of its kind in the country, was designed
to give the high currents and extremely short welding times required;
it was provided with fully synchronous control. Aircraft spot welders
were developed in the next year or two in 390 and 650 kVA sizes,
and also a smaller 350-kVA machine provided with high voltage thyratron
control.
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